IFC - Internal Flex Construction

Proprietary Technology · NT Surfboards

Controlled flex. EPS speed. Engineered from the inside out.


The Technology

A different kind of blank

IFC is a proprietary construction built around a carbon composite and Exo-Black resin core, sandwiched between two layers of EPS foam. The blank shapes and glasses exactly like any performance EPS board — the difference is entirely internal.

Where a conventional EPS board relies on a timber stringer for flex control, an IFC blank uses an engineered carbon composite core to deliver precise, repeatable flex from tip to tail — tuned to the rider's weight before a single pass of the planer.

IFC Internal Flex Construction — cross-section diagram showing fibreglass cloth, EPS foam, and carbon composite Exo-Black resin core layers

Flex Tiers

Calibrated to your weight

The IFC core is laminated to one of three flex schedules before shaping — each calibrated to a rider weight range. The blank arrives already tuned before shaping begins.

Red
Up to 75 kg

Lighter flex schedule. Increased sensitivity and a lively, responsive feel through turns and rail-to-rail transitions.

Blue
75 – 90 kg

Balanced flex and rebound. Consistent drive and energy return across a wide range of conditions and surfing styles.

Black
90 kg+  ·  suits boards 6'6" and over

Stiffer laminate schedule for heavier surfers. Greater torsional control, powerful rebound, and load stability on the rail.


Performance

What it changes on the water

  • Reduced chatterThe carbon composite core damps high-frequency vibration. Choppy and textured surf feels smoother underfoot without losing speed or response.
  • Controlled flexEngineered flex from tip to tail replaces dependence on a timber stringer. More precise, consistent flex response across every board.
  • More drive & popThe dual-density structure stores and releases energy through turns — more drive on the rail, more pop at release, more rebound off the bottom.
  • Consistent performanceBecause flex is engineered into the blank itself, performance characteristics remain repeatable across the life of the board.
  • Fits existing productionThe IFC blank shapes and glasses exactly like any standard EPS board. No changes to tools, workflow, or finishing processes — just a smarter blank.

The Blank

Drop-in ready

IFC Core Carbon composite — Exo-Black resin enhanced with graphene carbon hexagonal structure
Outer Shell 28–34 lb EPS foam, top and bottom
Flex Tiers Red (≤75 kg) · Blue (75–90 kg) · Black (90+ kg)
Production Shapes, glasses, and finishes like any standard EPS blank — no retooling required
Glassing Glass however you want — any cloth weight, resin system, or finish
IP Proprietary technology — NT Surfboards

Interested in IFC for your label or production line? Get in touch to discuss supply, licensing, or a pilot run.

Get in Touch